Our custom sponge foam inserts are engineered to provide soft, reliable cushioning for delicate and high-value products. Designed for secure positioning inside boxes, cases, and retail packaging, these inserts ensure protection from shock, vibration, and surface damage during storage and transportation.
Available in PU sponge, EVA foam, and PE sponge, we offer precision die-cutting, CNC routing, and laser cutting to match your exact product shape and dimensions. Perfect for commercial, industrial, and premium retail packaging.
As a direct manufacturer in China, we provide competitive pricing, low MOQ, and fast production.
Key Features
- Soft, lightweight, high-resilience sponge material
- Custom cavities and shapes for a perfect product fit
- Anti-scratch surface—ideal for delicate finishes
- Excellent shock and vibration absorption
- Moisture-resistant and long-lasting
- Available with adhesive backing or laminated surface
- Optional flocked, velvet, or fabric finish for luxury packaging
Material Options
- PU sponge – soft and flexible for delicate items
- EVA foam – higher density, firm positioning, premium appearance
- PE foam (sponge type) – lightweight and durable for industrial packaging
Density options:
- 18–45 kg/m³ (PU)
- 30–90 kg/m³ (EVA)
- 25–35 kg/m³ (PE)
Colors:
- Black (standard), grey, white, red, custom upon request
Applications
Perfect for:
- Tool case inserts and equipment kits
- Electronics and device packaging
- Watches, jewelry & cosmetic gift boxes
- Medical and laboratory sets
- Retail product display trays
- Promotional and presentation boxes
- Camera and drone storage cases
Customization Options
- Die-cut shapes based on drawing or product sample
- Multi-layer laminated foam
- Logo laser engraving or printing
- Surface finishing (velvet / flocking / fabric / film)
- Adhesive-backed options
- Thickness from 5–100 mm+
Just send your PDF, AI, or CAD file, and we will design to fit.
Why Choose Us
- Direct Manufacturer—stable quality & competitive pricing
- Fast lead time (usually 5–10 days)
- Low MOQ for custom projects
- Free samples available (freight collected)
- Export experience to EU, USA, and worldwide
- One-stop packaging foam solution
Packaging & Delivery
- Packed in cartons or bulk bags
- Express shipping (FedEx / DHL / UPS)
- Air or sea freight available
- DDP delivery to EU/USA upon request
FAQ
Q: Can you make inserts based on my product?
Yes—send your dimensions or sample, and we’ll match it precisely.
Q: Can you cut multiple layers into one insert?
Yes, laminated layers are available for deep cavities.
Q: Do you offer custom logo branding?
Laser engraving, printing, and velvet finishing are available.
Q: What is the MOQ?
MOQ is flexible depending on material and size.
